Business Details
38 Years
experience
Trusted Rigid Foam Solutions for Packaging & Insulation
We are leaders in manufacturing and fabricating rigid foam materials for packaging and insulation applications. With over 35 years of experience, we specialize in creating innovative, high-quality solutions that prioritize sustainability while delivering exceptional performance. Our OPCORE brand offers rigid foam products containing 50%-80% recycled content, designed to meet diverse protective packaging and thermal insulation needs. We collaborate closely with clients to develop customized solutions, leveraging our expertise in foam technology to optimize product protection, energy efficiency, and environmental stewardship. Our commitment to proven quality, continuous innovation, and sustainable practices has established us as a trusted partner in the industry.We maintain rigorous standards in material sourcing, production processes, and performance validation to ensure reliable outcomes for every application. From temperature-sensitive product packaging to structural insulation systems, our solutions combine technical excellence with environmental responsibility. Our team of foam specialists works directly with clients to address complex challenges, offering tailored material specifications, dimensional accuracy, and comprehensive support throughout the product lifecycle.
Services
Protective Packaging
Thermal Insulation
Rigid Foam Manufacturing
Custom Foam Fabrication
Sustainable Packaging Solutions
Details
- Year established: 1988
Highlights and features
- We have over 35 years of experience in recyclable packaging solutions
- We offer high-quality, 100% virgin material foam options
- We provide temperature-stabilizing protective packaging solutions
- We manufacture thermal insulation for building products
- We create rigid foam with 50%-80% recycled content
Services
Protective Packaging
Our protective packaging solutions utilize rigid foam materials engineered for impact and crush resistance. These custom-designed systems safeguard fragile and valuable products during shipping and storage. With options containing 50%-80% recycled content, our packaging combines environmental responsibility with superior protective performance for diverse industries.
Thermal Insulation
We provide high-performance thermal insulation materials for building products and temperature-sensitive applications. Our rigid foam insulation maintains stable R-values and offers excellent thermal resistance. Products include graphite-enhanced options that achieve equivalent performance in 20% thinner profiles compared to standard EPS, optimizing space and energy efficiency in construction projects.
Rigid Foam Manufacturing
Our rigid foam manufacturing capabilities produce EPS materials in various densities and specifications. The process utilizes 100% virgin materials for maximum particle adhesion and dimensional accuracy. We offer standard and custom formulations, including our patented Dalmatian OPCORE with visible recycled content, ensuring consistent quality and performance across all production batches.
Custom Foam Fabrication
We fabricate rigid foam into customized components through precision cutting, lamination, and multi-density assembly. Our fabrication services create tailored solutions like box inserts, block and brace configurations, and complex geometric shapes. The process maintains tight tolerances (1/8") while accommodating specialized requirements for protective packaging and insulation applications.
Sustainable Packaging Solutions
Our sustainable packaging line features rigid foam materials containing 50%-80% post-consumer and post-industrial recycled content. These solutions maintain structural integrity while reducing environmental impact. The Dalmatian OPCORE product line visually demonstrates sustainability through its distinctive appearance, allowing businesses to showcase their environmental commitment without compromising packaging performance.
Questions
What types of rigid foam products do you manufacture?
We produce three main product lines: Dalmatian OPCORE with 50%-80% recycled content, OPCORE-G graphite-enhanced foam for superior insulation, and standard OPCORE white EPS made from 100% virgin material.
How does your recycled content foam maintain quality?
Our Dalmatian OPCORE uses qualified post-consumer and post-industrial EPS waste streams that meet strict performance standards. The material undergoes rigorous testing to ensure it maintains structural integrity and protective capabilities.
Can you create custom foam packaging solutions?
Yes, we offer custom fabrication services including dimensional cuts, multi-density laminates, and specialized shapes. Our team works directly with clients to develop packaging solutions tailored to specific product dimensions and protection requirements.
What building insulation options are available?
We provide rigid foam insulation boards for structural applications, including graphite-enhanced options with improved thermal performance. Our products meet industry standards for R-value performance and dimensional accuracy in construction projects.
How do you ensure product consistency?
Our manufacturing processes maintain tight tolerances (±1/8") and uniform density throughout the material. We perform regular quality checks and have over 35 years of experience perfecting EPS foam production techniques.
What sustainability initiatives do you implement?
We divert EPS waste from landfills through our recycling program, use recycled content in multiple product lines, and ensure all our foam products are 100% recyclable as #6 plastic, supporting circular economy principles.
