Business Details
44 Years
experience
Custom Stair Design & Installation Services in Exeter, RI
Hardwood Design Inc. has been a leader in stairbuilding since the early 1980s, combining traditional craftsmanship with advanced technology. Our team of master woodworkers specializes in creating custom staircases, from conceptual design to final installation, serving architects, builders, and homeowners across New England and New York. We utilize CNC machining and sustainable practices to ensure precision and environmental responsibility in every project. Our 15,000-square-foot workshop in Exeter, Rhode Island, allows us to prefabricate complex stair systems, ensuring quality control and efficient delivery. With decades of experience, we pride ourselves on solving intricate design challenges and delivering durable, aesthetically superior stair solutions.Our commitment to innovation is reflected in our use of reclaimed materials, water-based finishes, and energy-efficient processes. We collaborate closely with clients throughout every project phase, offering expertise in both modern and historic stair restoration. Our reputation as a regional leader stems from our dedication to exceeding industry standards and client expectations. By maintaining membership in professional organizations like the Stairway Manufacturers Association, we stay at the forefront of industry advancements. Whether crafting a single component or installing a monumental staircase, we prioritize precision, durability, and artistic integrity in every undertaking.
Services
Custom Stair Design
CNC Fabrication
Shop Built Stairs
Installation Services
Handrail Production
Historic Reproduction
Sustainable Woodwork
Architect Collaboration
Parts Supply
Stair Restoration
Details
- Year established: 1982
Highlights and features
- We offer over 40 years of specialized stairbuilding expertise.
- Our CNC machining ensures precision and cost-effective production.
- We provide full-service solutions from design to installation.
- Our sustainable practices include reclaimed materials and energy efficiency.
- We serve clients across New England and New York with nationwide delivery.
Associations and certifications
- Stairway Manufacturers Association
What people say
Exceptional craftsmanship
Attention to detail
Reliable service
Creative solutions
Timely delivery
Services
Custom Stair Design
Our custom stair design service transforms architectural visions into functional art. Using AutoCAD and 3D modeling, we collaborate with clients to create bespoke staircases that meet aesthetic and structural requirements. Our team integrates ergonomic principles and building codes to ensure safety while maintaining artistic integrity. From initial sketches to detailed shop drawings, we provide comprehensive design solutions for both modern and historic projects.
CNC Fabrication
Our CNC fabrication service produces intricate stair components with unmatched precision. Utilizing advanced 5-axis machinery, we cut complex profiles in solid wood and panels for consistent quality. This technology enables replication of historical elements and creation of unique designs that would be impractical by hand. The process reduces waste while maintaining the craftsmanship essential to high-end stair construction.
Shop Built Stairs
Shop-built stairs are fully assembled in our climate-controlled facility before installation. This method ensures superior quality control and eliminates on-site construction challenges. Our prefabricated systems arrive ready for quick installation, minimizing disruption to other trades. The controlled environment allows for concealed fasteners and seamless joints that guarantee long-term durability and aesthetic perfection.
Historic Reproduction
Specializing in historic stair reproduction, we recreate period-accurate components using traditional techniques combined with modern technology. Our expertise includes replicating Victorian-era balustrades, Colonial handrails, and Art Deco details. We work with reclaimed lumber to match original materials while enhancing structural integrity. This service preserves architectural heritage while meeting contemporary safety standards.
Installation Services
Our expert installation team ensures flawless execution of complex stair systems. Equipped with specialized tools and real-time shop communication, we handle challenging site conditions with precision. The process includes structural integration, alignment verification, and final finishing touches. We provide full installation or collaborate with client teams, offering training for self-installation of components when requested.
People
Bill Bivona
Founder & Owner
Bill Bivona, founding partner of Hardwood Design Inc., has over 40 years of stairbuilding experience. He leads the company's design innovation and sustainable practices, maintaining its reputation for excellence in custom stair solutions.
Questions
What types of stair projects do you specialize in?
We specialize in custom residential and commercial staircases, including curved, spiral, and historic reproductions, serving New England and New York.
Can you replicate historic stair components?
Yes, we specialize in historic reproduction using reclaimed materials and traditional techniques combined with modern precision tools.
Do you work with architects and builders?
We collaborate with architects and builders from design phase through installation, providing technical expertise and CAD support.
What sustainable practices do you use?
We use reclaimed lumber, water-based finishes, energy-efficient machinery, and maintain a zero-waste wood recycling program in our Exeter facility.
How are shop-built stairs installed?
Our prefabricated stairs arrive fully assembled and are installed in one piece, minimizing on-site work and ensuring precise fit and finish.
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