Business Details
43 Years
experience
Energy-Efficient Insulation Solutions for Metal Buildings
Thermal Design has been a recognized innovator in the metal building insulation industry for over four decades, delivering effective insulation solutions that combine economical design with easy installation. Our expertise lies in developing systems tailored for pre-engineered metal buildings, integrating insulation, HVAC, lighting, and renewable energy solutions to optimize energy efficiency. With operations based in Wisconsin and Nebraska, we provide global support for energy code compliance while maintaining a focus on cost-effective, high-performance building systems.Our patented technologies, including the AutoCeil and Simple Saver systems, have redefined industry standards for thermal performance and safety. We prioritize collaboration with architects, contractors, and building owners to ensure solutions that reduce long-term energy costs without compromising structural integrity.
Services
AutoCeil Insulation
Simple Saver System
Dispense-R Insulation
EnergyCraft Design
HVAC Appliances
Renewable Energy Systems
Details
- Year established: 1983
Highlights and features
- We offer over 40 years of specialized expertise in metal building insulation systems.
- Our patented AutoCeil system eliminates traditional installation challenges and labor costs.
- We provide integrated energy solutions that combine insulation, HVAC, and renewable systems.
- Our team ensures compliance with ASHRAE 90.1 and IECC energy codes globally.
- We guarantee equipment sizing and energy calculations for optimal system performance.
Services
AutoCeil Insulation
AutoCeil is a patented system for metal buildings that uses tensioned support to install uncompressed insulation quickly and safely. It eliminates traditional fasteners and seams, ensuring high thermal performance while reducing labor costs. The system integrates with vapor retarders and HVAC for a seamless, energy-efficient solution tailored to large commercial structures.
Simple Saver System
The Simple Saver System is a high-performance insulation and vapor barrier solution for low-rise commercial buildings. It uses a fabric liner to create space for uncompressed insulation, preventing thermal bridging and condensation. This system provides OSHA-compliant fall protection and is the #1 specified insulation for metal buildings due to its durability and energy efficiency.
EnergyCraft Design
EnergyCraft optimizes building energy performance by integrating insulation, HVAC, lighting, and renewable systems. Our analysis identifies cost-saving trade-offs and incentives, ensuring ultra-low energy use without increasing construction costs. Projects using EnergyCraft achieve fast payback periods and qualify for federal and state energy efficiency incentives.
HVAC Appliances
Our EnergyCraft HVAC appliances are pre-assembled, high-efficiency units designed to work with our insulation systems. They reduce equipment and installation costs by up to 75% compared to traditional systems. Available in natural gas, propane, or electric models, these units provide reliable climate control for warehouses, workshops, and industrial facilities.
Renewable Energy Systems
Thermal Design integrates renewable energy systems with our insulation and HVAC solutions to achieve net-zero energy buildings. By reducing energy demand first, we minimize the size and cost of solar or wind installations required. These systems are ideal for commercial and industrial facilities aiming to lower long-term energy expenses and environmental impact.
Questions
What insulation systems do you offer for metal buildings?
We offer patented systems like AutoCeil, Simple Saver, and Dispense-R, designed for high thermal performance and easy installation in metal buildings.
How do your systems reduce energy costs?
Our integrated designs optimize insulation, HVAC, and renewable energy systems to minimize energy consumption while maintaining comfort and compliance.
Do you provide energy code compliance support?
Yes, we assist with ASHRAE 90.1 and IECC compliance globally, ensuring your project meets current energy standards.
Can your solutions be customized for different building types?
Our systems are adaptable to warehouses, workshops, offices, and industrial facilities, with flexible configurations for HVAC and insulation needs.
What support do you offer for HVAC equipment sizing?
We provide free HVAC sizing and energy calculations, guaranteeing optimal performance when paired with our insulation systems.
Videos