Business Details
39 Years
experience
Custom HVAC Sheet Metal Solutions in Chicago
Since 1987, Sheet Metal Werks has been a family-owned leader in custom HVAC sheet metal fabrication. Our 35-year legacy combines generational expertise with cutting-edge technology, including our revolutionary Pro-Fabriduct Line that reduces air leakage by 40%. We specialize in high-efficiency Thermaduct and KoolDuct systems, serving commercial, industrial, and residential projects across the United States. Our union-certified team of nearly 50 professionals operates from an 80,000-square-foot facility designed for maximum workflow efficiency. We maintain strict quality control through computer-guided plasma cutting and advanced fabrication techniques for materials ranging from galvanized steel to phenolic foam.Our commitment to innovation has resulted in patented duct delivery systems that improve indoor air quality while reducing energy costs for clients. With over 1,000 completed projects and 125 years of combined team experience, we prioritize personalized service and on-time delivery for every client interaction. Our partnerships with industry leaders like Kingspan ensure access to the latest pre-insulated ducting technologies. We maintain transparent communication throughout every project phase, from initial design to final installation. This dedication to excellence has earned us long-term relationships with contractors and repeat business from satisfied clients nationwide.
Services
HVAC Ductwork Fabrication
Thermaduct Systems
KoolDuct Installation
Spiral Pipe Fittings
Rectangular Ductwork
Low Pressure Pipe Systems
HVAC Accessories Supply
Details
- Year established: 1987
Highlights and features
- We offer 35 years of specialized HVAC fabrication expertise
- Our union-certified team operates advanced fabrication equipment
- We provide nationwide shipping at competitive local pricing
- Our patented duct systems reduce air leakage by 40%
- We maintain 80,000 sq ft of dedicated fabrication space
What people say
Service is second to none
Great experience working with team
Prompt and professional service
Skilled staff with expertise
Saved my team time
Services
HVAC Sheet Metal Fabrication
Custom fabrication of commercial HVAC ductwork systems using advanced materials and techniques. Our union-certified team produces precision components from galvanized steel, stainless steel, and phenolic foam. We maintain strict quality control through computer-guided plasma cutting and automated production lines. Clients benefit from reduced installation time and improved system efficiency through our pre-fabricated components.
Thermaduct Systems
High-performance outdoor ducting solutions combining Kingspan KoolDuct insulation with durable metal construction. These pre-insulated systems eliminate the need for additional fiberglass insulation while maintaining superior thermal efficiency. Our Thermaduct installations achieve R-values up to 8.3 with 40% reduced air leakage compared to traditional systems. Ideal for healthcare facilities and commercial buildings requiring strict air quality standards.
KoolDuct Installation
Advanced HVAC distribution systems featuring closed-cell phenolic foam insulation. Our KoolDuct solutions resist mold growth while maintaining superior thermal performance. The lightweight design reduces installation time by 30% compared to conventional ductwork. Particularly effective in healthcare and education facilities where indoor air quality is critical. Available in both rectangular and spiral configurations.
Spiral Pipe Fittings
Precision-manufactured spiral duct fittings from 3-24 inch diameters. Available in standard and gasketed configurations with optional dampers. Our inventory includes both stocked and custom-cut sections to match specific project requirements. The spiral design enhances structural integrity while reducing air resistance. Ideal for commercial ventilation and industrial exhaust applications.
Rectangular Ductwork
Tailored rectangular duct solutions for complex commercial HVAC systems. Our fabrication capabilities handle any shape or size requirement using 10-26 gauge materials. The production process combines automated precision with manual quality checks. Specialized options include stainless steel, aluminum, and paint-grip surfaces for challenging environments.
People
Kevin Ryan
Chief Executive Officer
Co-founder with 35 years of sheet metal industry experience. Leads strategic direction while maintaining hands-on involvement in operations. Developed patented ducting technologies that revolutionized energy efficiency standards. Holds multiple industry certifications and serves on construction advisory boards.
Sue Ryan
Chief Financial Officer
Co-founder responsible for financial operations since 1987. Manages company growth strategy and resource allocation. Instrumental in facility expansion to 80,000 square feet. Maintains focus on sustainable business practices while ensuring competitive pricing for clients.
John Crne
President
Oversees daily operations and production management. With 25+ years in HVAC fabrication, directs workflow optimization initiatives. Implements quality control protocols that maintain 99.8% order accuracy. Coordinates between engineering and fabrication teams to ensure project specifications are met.
Tony Del Fava
Vice President of Sales
Leads client relations and business development efforts. Manages contractor partnerships across multiple states. Facilitates pre-construction consultations and budgetary estimates. Maintains 95% client retention rate through personalized service approach.
Jason Gowell
CAM Manager
Directs computer-aided manufacturing operations. Implements new fabrication technologies including the Pro-Fabriduct Line. Trains staff on advanced plasma cutting systems. Ensures production efficiency improvements that benefit client project timelines.
Questions
What HVAC fabrication services do you offer?
We provide custom sheet metal ductwork, Thermaduct/KoolDuct systems, spiral pipe fittings, rectangular ductwork, and HVAC accessories. Our capabilities include both standard and specialty projects using materials from galvanized steel to phenolic foam.
Do you provide nationwide shipping?
Yes, we ship custom-fabricated components anywhere in the United States at competitive rates that often match local shop pricing due to our efficient logistics network.
What makes your duct systems energy efficient?
Our patented Pro-Fabriduct Line reduces air leakage by 40% through improved notching and corner sealing. Thermaduct and KoolDuct systems combine high R-values with minimal thermal bridging for superior energy performance.
Can you handle specialty material requests?
Our team works with stainless steel, black iron, aluminum, PVC-coated, paint grip, and phenolic materials for specialty projects. Our plasma cutter handles custom shapes from 10-26 gauge stock.
What quality assurance measures do you use?
We implement computer-guided fabrication, automated quality checks, and SMACNA-certified sealing processes. Our 80,000 sq ft facility includes dedicated quality control stations for every production phase.
How do you handle urgent project needs?
We prioritize emergency orders through dedicated production lanes. Our Chicago facility maintains inventory of standard components for rapid turnaround while accommodating last-minute custom requests.
