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Business Details
39 Years
experience
Your Trusted Partner for Industrial Insulation Systems
Advance Thermal has been a leader in the design and manufacture of removable insulation systems for over 30 years. Our engineering team utilizes advanced CAD systems to create precision-engineered covers that eliminate gaps and overlaps while incorporating features like slits and cutouts for optimal fit. With manufacturing facilities in Wood Dale, IL and Jacksonville, TX, we maintain strict quality control through dedicated inspection departments and deliver products with clear labeling and comprehensive installation documentation. Our field engineers provide professional measurements and designs, supported by patented technologies like SPACE-JAK and ACOUSTIRAP that deliver superior thermal performance and noise reduction. We specialize in custom solutions for extreme temperature applications ranging from -150F to +1800F, serving industries including nuclear power, steam turbines, and instrumentation. Our commitment to innovation is demonstrated through continuous product development, including the S.L.I.M. insulation cover for submerged applications.

With over 1,000 turbine systems installed globally, we combine technical expertise with rapid turnaround capabilities to meet critical project timelines. Our quality assurance processes include dimensional verification and material correctness checks, ensuring trouble-free installation and minimal maintenance requirements. We maintain comprehensive project documentation for future replacements and offer professional installation assistance when required. Our solutions deliver measurable benefits including energy conservation up to 97%, personnel protection, and noise reduction up to 25dBA.
Services
Thermal Insulation Covers Acoustical Covers Chilled Water Covers Nuclear Plant Covers Instrumentation Covers Valve Covers Turbine Insulation Systems Personnel Protection Systems
Details
  • Year established: 1987
Highlights and features
  • 30+ years of specialized experience in industrial insulation systems
  • Patented SPACE-JAK and ACOUSTIRAP technologies for superior performance
  • Custom-engineered solutions for extreme temperature environments
  • Dedicated quality control with dimensional verification processes
  • Nationwide service with strategic manufacturing locations in IL and TX
Services
Thermal Insulation Covers
Custom-engineered thermal insulation covers prevent energy loss in industrial equipment. Our patented designs maintain temperature integrity from -150F to +1800F while allowing easy access for maintenance. The covers feature precision-cut materials with reinforced seams for durability in demanding environments.
Acoustical Covers
ACOUSTIRAP acoustical covers reduce equipment noise up to 25dBA. The dual-layer design with air gap technology achieves STC 55 performance while maintaining thermal protection. Custom solutions available for turbines, compressors, and exhaust systems.
Nuclear Plant Covers
Specialized insulation systems for nuclear facilities with zero RAD-Waste compliance. Our covers enable faster installation during refueling outages with precise fit tolerances. Dual manufacturing facilities ensure simultaneous support for multiple plant outages nationwide.
Valve Covers
HEATAINER valve covers conserve 97% of energy while providing personnel protection. The pre-formed design ensures perfect fit with barcode tagging system for easy identification. Available with thermal, acoustical, or freeze protection features.
Instrumentation Covers
Custom covers protect gauges, switches, and sensors in harsh environments. Transparent Teflon windows allow visibility while maintaining temperature control. Available in color-coded jacketing materials for easy identification and system organization.
Questions
What industries do you serve?
We serve power generation, nuclear energy, oil & gas, manufacturing, and industrial sectors requiring specialized insulation solutions.
Do you offer custom solutions?
Yes, all our insulation systems are custom-engineered to meet specific equipment requirements and environmental conditions.
What temperature ranges can you handle?
Our covers operate effectively from -150°F to +1800°F with appropriate material selection.
Are your products patented?
Yes, we hold patents for SPACE-JAK and ACOUSTIRAP technologies that enhance thermal and acoustical performance.
How quickly can you deliver?
We offer 1-3 day turnaround for urgent outage requirements with two strategically located manufacturing facilities.
Do you provide installation support?
Yes, we offer professional installation assistance and detailed documentation for customer-performed installations.
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